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  • Mayflay Machinery(huizhou) Co.,LTD

  •  [Guangdong,China]
  • Business Type:Manufacturer , Service
  • Main Mark: Africa , Americas , Asia , Caribbean , East Europe , Europe , Middle East , North Europe , Oceania , Other Markets , West Europe , Worldwide
  • Exporter:31% - 40%
  • Certs:ISO9001, CE
  • Description:Press Coil Feeding Line,Uncoiler Straightener Feeder,Coil Stamping Feed Line
Mayflay Machinery(huizhou) Co.,LTD

Mayflay Machinery(huizhou) Co.,LTD

Press Coil Feeding Line,Uncoiler Straightener Feeder,Coil Stamping Feed Line

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Home > Products > Decoiler Straightener Feeder > Compact Feed Lines > Compact Coil Press Feed Lines
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Compact Coil Press Feed Lines

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Payment Type: L/C,T/T
Terms of Trade: FOB,CFR,CIF
Min. Order: 1
Delivery Time: 15
Basic Info
Model No.:MAC4
Applications: Pressing Line/Metal Stamping Line/Forming Line
Product Name: Coil Press Auto NC Servo Roll Feeder Machine
Releasing Type: Pneumatic
PLC: Mitsubishi, Japan
Servo Motor: Mitsubishi, Japan
Servo Driver: Mitsubishi, Japan
Touch Screen: WEINVIEW, Taiwan
Function: Feeding The Coil Strips Into The Press Machine
Applicable Coil Width: 50mm-1300mm
Applicable Coil Thickness: 0.6-6.0mm
Additional Info
Packaging: Woodencase
Productivity: 100 sets
Brand: Mayflay
Transportation: Ocean,Land,Air
Place of Origin: China
Supply Ability: 100 sets
Certificate: CE
HS Code: 84283920.00
Port: Shenzhen
Product Description
Product Description

Compact Coil Press Feed lines are composed of a Decoiler Straightener unit and NC Servo Feeder unit and are particular suitable for profiling, stamping punching line, laser cutting and many other machining processes. It used to uncoiling metal strip from coil stock, straightening it to required flatness and feed it to press machine for stamping process.Thanks to a well-knit body and advanced mechanical structure, it can easily handle coil stock up to 10tons.With YASKAWA servo motor and drive and MITSUBISHI PLC, the feeding line can achieve the very accurate feeding ±0.15mm. Moreover, the whole compact feeding system is only 4.5m length, which will save a lot of workspace for your press workshop.

Compact Coil Press Feed Lines with compact design are preferred to be used in case of only small available space as well as in case of less delicate coil material with big material square. They normally are used at middle-sized feeding lengths and middle-sized number of press strokes per minute.


Features of each parts of compact feeding lines

1. Automatic loading coil car
Automatically lift the coil to the mandrel of the Decoiler machine with loading coil car. And then the mandrel can expand and clamp the coil.
a) Loading capacity 5T-10T
b) Up-and-down movement the coil car by hydraulic cylinder
c) Horizontal movement by hydraulic motor
d) 2 Coil well-knit, no disperse

2. Decoiler:

a) Coil loading type: Single head with cantilever
b) Max. loading capacity: 5ton-10ton
c) Expansion type: Hydraulic
d) Brake type: pneumatic, stable and safe, also can prolong lifetime of the power system
e) Mandrel hydraulic expansion system. The hydraulic station provide power to drive the hydraulic cylinder to expand & draw back the mandrel to clamp coil or release the coil.
f) Press arm device to hold the strips, preventing coil loose. Further more, the press arm equipped with a PU roller to hold the strips, don`t scratching strip surface.
g) Support arm device. Driven by hydraulic-cylinder, it was use to guide and support strips, Further more, several sets of rollers installed in the device, and all rollers were chrome plated, the surface is very smooth, preventing scratching material surface.
h) Limit arm device, clamping coil in width direction, preventing coil collapsing when coil were too narrow. Further more, the width between two back gauge arms were designed adjustable by operate the manual wheels, coil width range is 70mm-1000mm.
i) Machine equipped with hydraulic station, providing oil pressure to drive the mandrel expansion & contraction and hydraulic cylinder.
j) Sensor device: electric eye loop control system, stable, safe and long lifetime. With the electric eye loop control system, the decoiler release strips automatically.(you can refer to the following image)

3. Straightener-Feeder

a) Structure: Servo motor driven, synchronous belt transmission, gear transmission
b) Servo motor and driver: Yaskawa, Japan
c) Straightening roller: 9 (upper 5/down 4)
d) straightening roller diameter:φ88mm
e) Pinch roller: 2pcs
f) Feeding roller: 2pcs

All the roller material is GCr15, after quenched, high frequency annealing, the hardness is HRC58°-60°and then precision polishing.
g) Gear: Material adopted 40Cr. The center quenched, teeth high frequency annealing and precision polishing.
h) Straightening adjustment: eccentric turbine worm adjustment, dial indicator display; Electric adjustment can be provided also
i) The entrance clamping roller: 2pcs
j) Release type: pneumatic
k) Feeding control: get signal from press encode or cam box, and controlled by PLC and display on HMI.
l) Material input guide roller: 1 group (manual adjustment)
m) Coil Inlet device. It equipped with chrome-plated rollers and guided strips to go through the straightening part.
n) Straightening device. It was mainly to press and flat coil head and end of the coil. Usually, the coil head is curvy, if without this device, the material is hard to go through the straightening part. But with this device, when the strips comes then entrance of the straightening part, the tip flatness device and press and flat the coil head and go through straightening device smoothly.
o) Handwheel: The operator crank the manual handle to adjust the accuracy of the straightening part.
p) Outlet bracket: assistant support material device. It was mainly used to guide strips from straightening part to press machine.
q) Control box. It was mainly used when coil run out and need to change a new coil and let the strips go though the straightening part at manual model.
r) HMI. The operator operate the machine and set data in this device.
s) Worm gear screw jacks device. It main used to adjust the height of feeding line.
t) Lubrication type: lubrication grease, manual grease bump lubrication


Compact Coil Press Feed Lines
Model:MAC4
Model MAC4-400 MAC4-600 MAC4-800 MAC4-1000 MAC4-1300
Stock Width(mm) 70~400 70~600 70~800 70~1000 70~1300
Stock Thickness(mm) 0.6~6.0 0.6~6.0 0.6~6.0 0.6~6.0 0.6~6.0
Max.Coil Weight(kg) 5000 5000 7000 7000 7000
Max.Coil O.D.(mm) 1400 1400 1400 1400 1400
Coil I.D.(mm) 508 508 508 508 508
Feed Length(mm) ~500* ~500* ~500* ~500* ~500*
Max.Line Speed(m/min) 16~24 16~24 16~24 16~24 16~24
Straightener Rolls(piece) upper 4/down 3
Feed Rolls (set) 1 1 1 1 1
Main Motor AC5.5 AC7.5 AC7.5 AC11.0 AC11.0
Mandrel Expansion Hydrauilc Hydrauilc Hydrauilc Hydrauilc Hydrauilc
Reel Motor(kw) 2.2 2.2 3.7 3.7 3.7
Power(v) 3 Phase 220V/380V/50HZ
Operating Air(Mpa) 0.49 0.49 0.49 0.49 0.49






Straightening Performance
Material Tech-info of thickness & Width MAC4-400 MAC4-600 MAC4-800 MAC4-1000 MAC4-1300
0.6~1.3 400 600 800 1000 1300
2
2.3
2.5 1170
2.8 933 933
3.2 714 714 714
4 457 457 457 457
4.5 361 361 361 361 361
5 293 293 293 293 293
6 203 203 203 203 203

Remarks:

1)The above figures are the material having yield strength σs=245N/mm² ,Max. tensile strength σb=392 N/mm²)

2)Specifications are subject to change for improvement without notice.

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Looking for ideal Press Coil Feeding Line Manufacturer & supplier ? We have a wide selection at great prices to help you get creative. All the Uncoiler Straightener Feeder are quality guaranteed. We are China Origin Factory of Coil Stamping Feed Line. If you have any question, please feel free to contact us.

Product Categories : Decoiler Straightener Feeder > Compact Feed Lines

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